A robotic assembly cell on a factory floor, with a technician in the distance

Test production decisions before you commit to them.

Physical AI models your machines, the people working with them, and the layout, so your team tests a production decision in simulation first: equipment, placement, safety procedures, and schedules. We help you choose the first project and train your team to deliver it.

1 of 3 · Factory design

Design the line for safety and throughput, before you build it.

An illustrative scenario. Physical AI models the line and the people who work it; NVIDIA cuOpt runs many optimization scenarios to balance the trade-offs before anything changes on the floor.

Business problem
A new or changed line has to hit its throughput target and keep people safe, before equipment is bought or moved.
Physical AI application
Simulation of the machines, the people working with them, and their placement, with vision checking standard operating procedures for safety.
Decision improved
Equipment, layout, and procedures, with NVIDIA cuOpt running many scenarios to balance safety against throughput.
Business value
A line designed for safety and throughput before money is spent on equipment or changes.
  • Solar panel line

    From inspection to the layout of the floor.

    1. An inspection head lighting a solar panel on the production line

      Inspection

    2. A worker in a safety vest on a marked walkway beside an oven line, behind yellow guard rails

      Oven line

    3. The solar panel line from above: robot cells, panel stations, walkways and a forklift

      Layout

2 of 3 · Planning for output

One turbine blade, planned for more output.

Planning and optimizing a factory to raise production output, from the design of the blade through curing and inspection to the factory layout and the global supply of parts. An illustration, not a UME.Studio customer.

Business problem
Output is limited by decisions at every stage: the blade's design, curing and inspection, the factory layout, and parts supply.
Physical AI application
Digital twins of the blade, its curing and inspection, the factory floor, and the supply chain, optimized together.
Decision improved
Where a change to the design, the process, the layout, or the supply network raises output most.
Business value
More output from the same factory and supply chain, planned before anything changes.
  • Jet turbine blade

    From digital design to global propulsion.

    1. A finished carbon-fibre blade standing on a workbench

      Digital twin

    2. A technician in a white coat and blue gloves laying composite plies into a mould

      Layup

    3. A blade wrapped in plastic on rails, entering an autoclave

      Curing

    4. An engineer at a workstation beside a blade, with a defect-detected view on the monitor

      Inspection

    5. Technicians on scaffolding assembling a jet engine

      Assembly

    6. An aerial view of factory buildings, a road and trucks at sunset

      Global scale

3 of 3 · From customer work

Vial inspection, trained on synthetic data from your own line.

Based on work with a pharmaceutical customer. Synthetic data generated for the customer's own equipment trains and refines vision models, without disrupting production to collect real-world images.

Business problem
Vision inspection on a high-speed filling line has to be fast and accurate, and collecting real defect images disrupts production.
Physical AI application
Synthetic data generated to match the customer's own equipment, used to train and refine the inspection model.
Decision improved
When the inspection model is accurate enough, and fast enough, to run at line speed.
Business value
Fewer false positives, tighter quality control, and faster manufacturing.
  • Vial filling and inspection

    From filling to the vial the inspection rejects.

    1. Filling needles above glass vials on a pharmaceutical filling machine

      Filling

    2. Close-up of a vial neck with a hairline crack marked by a red box

      Defect

    3. An inspection camera with a red ring light above vials on the line

      Vision inspection

    4. A vial lit red as it is pushed off the line by a reject gate

      Sorting

How a first project starts

From a list of ideas to evidence for a decision.

Academy: program, time, and investment
  1. Choosing the project

    Without UME.StudioA long list of ideas, and no agreement on which one to test first.

    With UME.StudioA scoping consultation that settles on a project with real business value.

  2. Getting to evidence

    Without UME.StudioIdeas stay on slides while hardware, software, and skills are arranged.

    With UME.StudioA team trained on the project builds a working proof-of-concept in 3–6 weeks.

Contact

Which decision would you test first?

Tell us about your operation and the decision in front of you. We will help you choose a first project and scope it.